Hardware: PCB Assembly

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Revision as of 15:23, 3 March 2016 by Paul (talk | contribs) (Power Supply Option 1: D-SUN)
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Dev Kit PCB installed on a Pi 2.

Parts

Parts List

Mechanical Drawing for RJ connectors.

Board Layout

Version 0.2

21 of these boards were released.

Version 0.3

43 of these boards were released. The rain gauge was moved to a different GPIO pin. The 1-Wire bus was brought out to spare pins on the DHT22 and rain gauge connectors. The DHT22 and rain gauge connector were moved. The order of the signals on H6, the I2S connector, was changed.


Assembly

40 pin header

1. Insert the 2x20 female header from the bottom side of the board, tack two pins, and check that the header is all the way down on the board and is straight.

2. After checking and adjusting alignment, solder the rest of the header pins on the top (component, silk screen) side of the board.

Resistors

Insert the resistors in the board. If you do not plan to monitor a 12 volt supply, you may not need R2-R5. If you do not plan to use a rain gauge, you may not need R6.

Number Value (Ohms) Color Code Purpose
R1 330
470
orange orange brown
yellow violet brown
Controls brightness of LED
R2 200K red black yellow
red black black orange (1%)
12 V monitoring voltage divider
R3 1K brown black red 12 V monitoring voltage divider
R4 2.2K red red red 12 V monitoring Reference voltage divider
R5 2.2K red red red 12 V monitoring Reference voltage divider
R6 1K brown black red Rain gauge input filter

Male headers

Required

  1. H8 1x4 and H9 1x6 for the HX711 board.

Optional

  1. H4 1x4 for console serial port
  2. H2 1x5 for I2C
  3. H6 1x5 for spare GPIO
  4. H7 1x7 for I2s
  5. 4 1x2 for 12 V power supply option 1.


Capacitors

Number Value (Ohms) Purpose
C1 4.7 mfd. Electrolytic Power supply filter.
C3 0.1 mfd Tantalum Rain gauge filter.
  1. Install C3 .1 mfd. for rain gauge filter. Observe polarity if tantalum.
  2. Install C1 4.7 mfd. Observe polarity.

RJ1 and RJ2

  1. Orient the 4 port RJ jack to match the parts legend on the top of the board.
  2. Gently hold the 4 port RJ jack on the top of the board, carefully aligning the longer latch pins on each side with the holes. When the latching pins go into the holes, the connector will "seat" and move slightly towards the board.
  3. While gently holding the RJ jack on the board, turn the board over and inspect the 16 leads. Make sure that each one is lined up with a hole.
  4. If all the pins are lined up, firmly press the connector in by squeezing between thumb and fingers on each end and snap it in place.

Be very careful to check that all the leads are in the holes before you snap it in and solder it.

If a pin won't line up with a hole, it must be manipulated with a needle nose pliers until it will.

Install the HX711 board

  1. Insert the 1x4 and 1x6 female headers on the make headers.
  2. Place the HX711 board on top of the 1x4 and 1x6 female headers.
  3. Solder the 10 connections on the two headers.

LED

  1. Install LED D1. Observe polarity.


12 VDC power supply if used.

Power Supply Option 1: D-SUN

  1. Solder four 1x2 male headers.
  2. Solder blue screw terminal block. Make sure openings for wire face out.
  3. Install four 1x2 female headers on the four 1x2 male headers.
  4. Solder the Power Supply board on the four 1x2 female headers.
WARNING: If you use the D-SUN 12 volt power supply it must be adjusted before you plug the board into the Pi! Failure to set the output of the 12 v supply to 5 volt will fry the Pi, SD card, USB peripherals.

Power Supply Option 2: Fulree

  1. Install Fulree voltage regulator
  2. Install green spring terminal block.

Testing

If using Power Supply Option 1, the voltage must be adjusted to 5.0 to 5.1 volts before connecting to the Pi or HX711 board.